As the level of the domestic machinery processing industry continues to rise, market competition is fierce, product design is complex, business synergy is close, product changes are frequent and other factors make the test of machining enterprises more severe. Difficulties in equipment management, traditional maintenance methods are inefficient, equipment procedures are cumbersome, equipment data cannot be traced, unplanned downtime losses are serious, order production progress cannot be monitored, etc. These are all problems that mechanical processing type enterprises cannot avoid.
These problems once also plagued a company in Shandong, as a set of construction machinery high-end components research and development, production, sales as one of the high-tech enterprises. Shandong Jinli Group in 2020, the company seized the opportunity to vigorously develop the digital economy in the Economic Development Zone, and Huawei company, invested RMB 10 million to build an industrial Internet system, custom implementation with Jinli characteristics of the production scenario information solutions, Linyi Huawei Data Center to enhance technology services to enterprises at the same time, adhere to work together with partners to create value. After fully investigating customer needs, Masterlink, which has rich experience in the field of machining and is also an excellent partner of Huawei Cloud, was selected for cooperation.
Through Masterlink relying on Huawei cloud to build the Masterlink collaborative manufacturing solution to give you solutions, Jinli Group now achieves full machine coverage, full time monitoring, full process management, production, transmission and management efficiency increased by 30%, machine failure rate decreased by more than 20%, product quality greatly improved, customer satisfaction reached 99.9%. The quality and effect of enterprise development has been steadily improved, and the group has been awarded as a gazelle enterprise in Shandong Province and a national "small giant" enterprise, which has been praised by official media such as Linqi News and Jingkai Rong Media for many times.
Jinli hydraulics project implementation includes the following.
MDC data collection module: ：The system can carry out multi-dimensional analysis of equipment data and can generate corresponding report charts to help enterprises understand the real situation of workshop production, quantify the status of production and processing tasks, help enterprises understand the real situation of workshop production, locate production bottlenecks, so as to implement targeted improvement measures, and ultimately achieve production efficiency optimization and quality rate improvement.
DNC module：Process drawings can be quickly uploaded through the DNC process management module to achieve binding with the product process and quickly reach the production site. The process can be bound with the product within the production process, and the machine tool can be connected to H2 to achieve rapid downloading of the machining program from the cloud by the machine tool. The DNC program is managed in a standardized way to achieve version control of the product processing programme and also to achieve the function of programme comparison.
JOB module: It helps users to break down production orders and convert them into production work orders. Work order tasks are manually dispatched to the workshop equipment, planning the current production tasks of each equipment (group), materials, cutting tool, personnel and other information, the site according to the work order details to execute the production tasks as planned.
Vision module：It is a system solution for visualizing and vividly visualizing the production status of the workshop, which allows a powerful digital signage of real-time production tasks, providing realistic information on workshop tasks, personnel and equipment status to business users' decision makers. It is an effective management method for improving the manufacturing process of the company.
TPM module：It provides users with a platform for equipment management, equipment history list, equipment repair, maintenance, daily management to provide management, standardize equipment use, thus extending equipment life, improving equipment utilization, reducing costs and increasing efficiency for enterprises.
As the person in charge of Jinli Machinery said in an interview with the media: In the future, Jinli Group will continue to adhere to the development strategy of digital empowerment and intelligent transformation, make every effort to build an automated, information-based, digital and intelligent enterprise, strive to create an international first-class brand of hydraulic components for construction machinery, as well as help the high-quality development of the manufacturing industry in a large country.
Relying on Huawei's industry-leading solutions, the Linyi Huawei Data Center has attracted and gathered a large number of cloud computing and big data industries with its advanced technology capabilities and strong brand influence, promoting the construction of Linyi's new smart city and industrial internet to promote the innovative development of the city's cloud computing and big data industries and help transform the old and new dynamic energy.
Liu Zhenhua, the head of Masterlink's North Operations Center, said he hoped to rely on Huawei's cloud platform to deeply explore the typical application scenarios of "5G+Industrial Internet" at the production line and workshop levels, build benchmark enterprises, create a shared ecosystem, realize the deep integration of information technology and manufacturing, and actively promote the sharing of data value in the industrial chain. It will also open up new ways of development from 1 to N.
As a specialist in intelligent manufacturing solutions for metalworking, Masterlink is committed to guiding more relevant enterprises to embrace digital transformation, which is willing to work with more partners to jointly promote the digital transformation process of metalworking in China to a new level.
