Masterlink helps the intelligent production line of the first prize product of the National Science and Technology Progress Award.
The company is an enterprise mainly engaged in die casting and finishing of aluminum alloy key parts such as automatic transmission shell, valve body and starter parts, etc. The products have covered three major fields such as automotive transmissions, automotive engines and new energy vehicles. The company plans to invest 500 million, forming 1 million sets of automatic transmission box body, valve body, torque converter shell and 200,000 sets of cylinder body and other large precision die casting parts production capacity, to reach an annual output of 30,000 tons of various types of aluminum alloy precision castings for automotive. It has become one of the first enterprises in China's auto parts industry to build high-end intelligent production lines, which has been awarded as the "invisible champion" of small and medium-sized enterprises in Shandong Province and a national high-tech enterprise. Our main customers include Geely, Shanghai Automotive Industry Corporation, First Automotive Works, Zotye, Huatai, Beijing Automotive Group Co., Ltd.
The overall project includes one 6AT automated production line for Hyundai Wia Co., Ltd. and two 8AT automated production lines for Japan Mazak Co., Ltd. The factory adopts the world's most advanced truss manipulator and industrial six-axis robot to achieve fully automated production from loading, sequencing, processing, cleaning, inspection to unloading and sorting. The cutting tool life monitoring and reminding functions. The 8AT self-changing gearbox is the only product in the automotive parts sector to have won the first prize of the National Science and Technology Progress Award, with a complex structure and the highest machining accuracy requirements. Yulong Jinhe is the only company in China capable of processing this type of product.
The company's management staff said that for products previously made with semi-automatic lines, the pass rate at one time should hover around 85%, but for products made with intelligent automatic production lines plus information management software. The pass rate at one time has steadily increased to over 95% after the customer has installed the machine.
After the project reaches full production, it will be able to produce 100,000 sets of 8AT shells and 180,000 sets of 6AT shells annually, with new sales revenue of 700 million yuan and profit tax of 150 million yuan. The company will enter the top ten of domestic die casting industry and the top three professional manufacturers of key components of automatic transmission in China.
