The customer is a high-tech enterprise mainly engaged in precision parts related. The existing staff of more than 5,000 people, factory covers an area of 330,000 square meters, plant covers an area of 220,000 square meters, fixed assets of RMB 1.3 billion (about 190 million U.S. dollars), with more than 1,300 sets of advanced equipment at home and abroad (sets), with an annual production capacity of more than 70,000 tons of aluminum alloy die casting products and mechanical processing annual production capacity of more than 80 million pieces of various aluminum alloy parts. It is a comprehensive private enterprise integrating design, development, aluminum alloy die casting, machining, surface treatment, mould design and manufacture.
WIMI-CPS project includes equipment data collection, part traceability, part machining error prevention (machining process control), cutting tool life warning, visualization board.
I. MDC Data Acquisition and Analysis Software Module
One of the customer's automatic line machining equipment is Muye J4, J5 horizontal plus with Jin Shi automation system to produce gearbox body. WIMICPS-MDC monitors the equipment's operating status, operating parameters, alarm messages, production information and other key data in the production process, such as equipment crop rate, equipment operating efficiency and failure rate, in real time. It effectively increases the productivity of CNC equipment and improves equipment management at shop floor level, with a corresponding reduction in operator irregularities, reducing the number of rejects and improving the accuracy of planning execution.
II. Parts Traceability Module
The traceability of the parts production process is crucial to the automotive parts production industry, establishing a quality and safety traceability system for automotive parts, realizing the full life-cycle management of products and defective product recalls by parts and automotive manufacturers, and eliminating the occurrence of counterfeit and shoddy auto parts. In response to this demand, WIMI CPS-ProTract controls the materials, equipment, and equipment error-proofing during the production process, in order to further improve the quality and efficiency of the products produced.
III. Intelligent Workshop Visualization
The project is a typical promotion project for the industry. We have also achieved an information connection for this intelligent workshop to remotely monitor and manage the workshop production department at the enterprise management level. It allows the enterprise manager to understand the workshop processing status remotely and also shows the scientific production strength for the customer's clients to trust more.